Pressure Forming
Crafting High-Detail Plastic Parts with Pressure Forming
Pressure forming is an advanced type of thermoforming that uses air pressure to push a heated plastic sheet into a mold. This method is particularly effective for creating plastic parts with intricate details, textures, and undercuts that vacuum forming might not achieve. When the plastic sheet reaches the optimal temperature, it becomes flexible. Vacuum and air pressure are applied, forcing the plastic into every intricate detail of the mold, ensuring high quality and tight tolerance on the finished part.
Pressure forming is ideal for medium to small production runs where the detail and finish of injection molding are desired but without the high cost associated with injection mold tooling, making it a cost-effective solution for many applications.
We would be happy to review your drawings or CAD files. Email your WinZip compressed file(s) to fsisales@formedsolutions.com. We accept the following formats:
– NX Native
– Step
– Parasolid
– IGS
– AutoCad 2D .DWG or .DXF
Molds for Pressure Forming: For pressure forming, molds can be made from various materials, including aluminum, which offers durability and longevity far surpassing that of ceramic or wood. Aluminum molds are not only cost-effective in terms of tooling but also provide the flexibility needed for designing complex parts. These molds ensure that the parts produced meet the high standards of detail and quality required by our clients.
Pressure forming is a versatile and efficient method for producing plastic parts that require detailed features and a high-quality finish. It bridges the gap between the simplicity and cost-effectiveness of vacuum forming and the detail-oriented capabilities of injection molding. For projects that demand precision without the high costs of injection molding, pressure forming presents an ideal solution.
