Focused on Superior Thermoforming

While all manufacturers seek to maintain or reduce costs, cutting costs on tool design or manufacturing processes is not the solution. Nothing is more costly than product recall or failure in the market place because a vendor cut corners on material, design or workmanship.

Dual Thermoforming Values

Formed Solutions produces thermoformed plastic parts and assemblies at competitive prices. Yet there are two additional values that may go completely unseen by the first time buyer.

The first is a better way of working. Since our inception in 1998, we have driven waste out of the design, development and manufacturing process; and we continue to do so. The result is a process with clarity, thoroughness and efficiency that simply gets done what the customer wants with greater speed and accuracy. Some call that Best Practices; we call it smart.

We would be happy to review your drawings or CAD files.  Email your WinZip compressed file(s) to We accept the following formats:

– NX Native
– Step
– Parasolid
– AutoCad 2D .DWG or .DXF


Lower Cost Per Transaction

The second value is a lower cost per transaction in human capital and resources. The cornerstone of our value proposition lies in the optimal use of human capital and resources. Engaging with our services means entering a partnership where the burdens of management, verification, and, most crucially, rework are minimized.

Our operational model is designed to alleviate the common pain points associated with thermoforming projects. By entrusting your needs to Formed Solutions, you are not just outsourcing a task; you are adopting a comprehensive solution that addresses the full spectrum of potential challenges. We reduce the need for constant oversight and the all-too-common cycle of corrections. The result is a smoother, more efficient process that not only meets but exceeds quality expectations.

Moreover, our commitment to excellence and efficiency does not stop at reducing the need for rework. It permeates every aspect of our pressure forming, vacuum forming, and compression molding, ensuring that each project is executed with the utmost precision and professionalism. This meticulous attention to detail means that our clients experience fewer problems, require less hand-holding, and, most importantly, incur lower costs. In essence, choosing Formed Solutions is not merely a business decision; it is a strategic move towards optimizing your operations, enhancing your product quality, and achieving unparalleled cost savings.

We are your partner in achieving operational excellence and cost efficiency. Our proven track record of delivering high-quality results with fewer headaches and quality issues is a testament to our commitment to your success. Let us handle the details, so you can focus on what you do best, secure in the knowledge that your thermoforming needs are in the most capable hands.